Group rearing of calves gaining traction

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About six years ago, Countryside Verinary Clinic in Lowville, N.Y., invited Canadian veterinarian and researcher Neil Anderson to be its guest at a producer meeting. Anderson was pioneering a new method of rearing dairy calves that he had learned from colleagues in Finland: housing calves in groups and feeding them from bulk units using “acidified” milk that was preserved with formic acid.

Countryside veterinarian Mark Thomas was intrigued with the process, but not necessarily eager to embrace it. But the next morning, a client named Jon Beller from Beller Farms near Carthage, N.Y., called to say he wanted to try it. “I said, ‘Jon, no, I don’t think you want to do that. I’m not really sure it will work,’” Thomas recalls. But the young dairyman persisted, and today he and several other Countryside clients are using the system, with great success. Thomas is now a believer, too.

After decades of raising calves in single-unit housing systems and feeding them individually, many U.S. dairy producers are seriously considering switching to group rearing as a viable alternative to raising healthy calves, while reducing the amount of labor it takes to do so.

The benefits of “nature’s way”
While critics worry about the potential for communicable disease and cross-sucking among heifer calves in group housing, proponents say it provides calves a more natural upbringing, both socially and nutritionally.

The adoption of group rearing systems dovetails with another current change in calf-raising philosophies: feeding calves on a higher plane of nutrition to more closely mimic the intake that would occur if they nursed their dams full-time. Mike Van Amburgh, dairy scientist at Cornell University, has explored the accelerated feeding approach extensively. He says the studies that have looked at the lifetime productivity response to increasing nutrient intake prior to weaning show an average increase of more than 1,700 pounds in first-lactation milk yield.

While it is possible to deliver enhanced nutrients via individual-bottle feeding, that task is made much easier in group housing, in which calves have more ready access to liquid nutrients around the clock. Anderson says group housing and feeding reduces hunger in calves, eliminates gorge feeding, keeps abomasal pH levels steady, and promotes social behavior among calves, supporting their natural herd instincts.

Compared to conventional feeding systems in which calves are fed two or three meals per day, Anderson says free-access-fed calves average seven meals per day which last seven minutes each, for an average of 49 minutes of suckling per day. Daily intake when calves are allowed to nurse ad libitum usually falls in the range of 8 to 12 quarts. He says his behavioral observations — and those of his Finnish colleagues who have been group-feeding for more than a decade — are that the regular presence of nipples and a milk supply satisfy the biological need to suckle. Thus, cross-sucking of ears and navels is rarely a problem.

And, contrary to what might be expected, those familiar with group housing also report fewer health problems in group-fed calves. They theorize that calves’ improved nutritional status helps support immune function and keeps digestive-tract processes more steady. In a recent Cornell study, calves on two separate nutrition programs were evaluated for their response to experimentally induced cryptosporidium infections. The group fed more nutrients had faster resolution of scours, grew better and had more efficient feed conversions than the group on a more conventional diet.

Automation promotes consistency
While most of Anderson’s experience with group housing is with feeding acidified milk or milk replacer, another method growing in popularity is automated feeding systems. In less than five years on the U.S. market, about 400 of these units now are operating, estimates Jim Fisher, a calf care consultant with GEA Farm Technologies, Inc., one of at least three companies marketing the automated feeder technology in the United States.

The computer-based, automated system eliminates one of the key concerns about group housing: detecting timid or sick animals that may not be receiving their full share of nutrients. Every animal is equipped with a computerized ear sensor chip or neck tag that signals which one of four possible, customized rations it is to be served. The volume of milk or milk replacer allowed per 24 hours (usually 6 to 8 liters) also is controlled for each calf, so dominant animals cannot consume nutrients intended for others. Individual or group medications can be delivered via the feeder. The temperature and concentration of the liquid ration are consistent with every feeding, and computer records show consumption for each animal, as well as drinking speed.

“We can tell from the monitoring records that a calf has slowed down consumption 24 to 36 hours before it begins to show visible signs of illness,” says Fisher. “This early detection and treatment opportunity allows us to stay ahead of health issues and keep calves consuming and gaining consistently.”

While some dairies are building dedicated facilities to house the new units, “about 75 to 80 percent of the units we have installed so far have gone into retrofitted barns,” he shares. That can work just fine, he says, as long as ventilation is excellent and free-choice water is available at all times. One of the most distinct changes Fisher notices in auto-fed calves is their disposition and social behavior. “Auto-fed calves are very calm and mellow,” he says. “They are rarely bawling, and don’t walk up and start sucking a person who walks into the pen, because they are not hungry, and they don’t associate humans with being fed.”

Proof on the farm
Perhaps most telling about the merits of group rearing are the opinions of the producers who are doing it. Less than a year ago, Sara Murray, calf manager at 700-cow Murcrest Farms, LLC, Copenhagen, N.Y., was treating nearly 100 percent of pre-weaned calves for scours, respiratory disease, or both. The farm’s fairly new pole calf barn, with curtain sidewalls and individual calf stalls, was remodeled in the summer of 2011 to house up to 10 groups of eight calves with three nipple feeders per pen. Murray feeds pasteurized, acidified waste milk free choice via a farm-fabricated feeding system. Her disease treatment rate has dropped to 21 percent, and she expects that number to go even lower as she learns more and tweaks the program.

Jon Beller believes the conversion to group rearing was a contributing factor in Beller Farms’ ability to expand from about 120 cows when they started group feeding in 2006 to 450 today. “The labor savings, improved calf performance and quality of replacements all have helped us grow,” he says.

And Mary Kelly of Kelly Farms, Rensselaer Falls, N.Y., says group rearing has put the joy back into raising calves on the 700-cow dairy. Kelly and the farm’s other calf manager, Ric Bartholomew, always have prided themselves on achieving exemplary lean-tissue growth rates in the calves they raised. But it came at a high price in terms of human capital.

When calves previously were raised in hutches and the farm’s converted tie-stall barn with individual pens, “Ric and I were spending three hours a day washing calf pails alone,” says Kelly. “In total, we spent eight hours a day, every day, on the morning feeding, treating, bedding and washing equipment, and that’s not counting the night feeding. Today, it’s down to one to two hours a day, and much of that time is focused on observing calf well-being. Raising calves is my passion, and it is difficult to express how rewarding it is to raise healthy, energetic, high-performing calves, and still have a life outside of the calf barn.”

Fisher says when he visits dairies considering adoption of an auto-feeding system, the most defensive person on the dairy usually is the calf manager. “They’re afraid their jobs are going to be eliminated,” he shares. “I always tell them, ‘if you can spot a sick calf from 30 feet away, then your job is safe.’ It’s not as if a robot just takes over and does everything. There is still a tremendous need for human management — it’s just a different kind of management. The calf feeders’ jobs may be eliminated, but the manager plays a critical role in the success of these systems.”

Veterinarian Thomas echoes those sentiments. He says the fact that producers often cite labor savings as their favorite benefit of group rearing can be somewhat misleading. “Yes, the labor savings are significant, the working conditions often are better, and time management is much more flexible,” he states. “But the overall goal of each operation still needs to be raising healthy, productive animals, and that means you still have to go into the barn every day and look at calves. It still takes time.”

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WI  |  January, 04, 2012 at 09:13 PM

I love this idea, it makes a lot of sense with the research I have done.

Pa  |  January, 05, 2012 at 07:57 AM

This is nothing new. I've been using this system for 15 years raising 50 plus calves every spring with excellent success. This system was pioneered in New Zealand. Amazing how something like this is downplayed by mainstream ag here for a long time and then all the sudden its something new and great that they created. Sounds like Al Gore creating the internet.

ny  |  January, 05, 2012 at 12:03 PM

My only problem is the use of acidified milk can't quite get myself excited about using formaldehyde for calves

NY  |  January, 09, 2012 at 09:34 AM

Formaldehyde? I thought vitamin C was usually the acidifier. What the heck? This system would be good for a whole mess of calves same exact age all at once. But if you only raise a few in groups of six or eight why change? Feeding a lot of milk to young calves is not a new idea. Calves that get enough to eat don't suck on everything.

WI  |  March, 06, 2012 at 01:10 PM

do the calves figure out how to drink from water buckets or do they have to taught

Maine  |  August, 29, 2012 at 09:02 AM

Not formaldehyde!! Formic Acid- very different. Some are using Citric Acid. We have been on this system for about 3 months now and the health and vigor of our calves is incredible. I wouldn't dream of going back to the conventional method of feeding calves, ever! Some benefits that we've experienced are incredible growth rates (offsets increased intakes), nearly zero scours or respiratory illness and streamlined labor, and the calves thrive with early social interaction. Before, we always hit a post-weaning slump with associated respiratory illness after going into group housing. In this new system, they are already in their social group, already on the same calf starter, so they do not experience the same level of stress. We've noticed that these calves are eating so much more starter now in our conventional post-weaning group housing than they did before. So many positives! The only thing to consider is how it will change chore routines and getting your head wrapped around how management will change. These are not negatives though! I'd recommend it to anyone!

Maine  |  August, 29, 2012 at 09:06 AM

As long as they have access to free-choice water through their milk feeding period, there is no training to drink from a bucket/tub. Our calves drink water despite having free-choice access to MR. Its a very passive process. They drink more water as they start to eat starter.

Batavia, NY  |  August, 29, 2012 at 11:16 AM

Acidified milk.......welcome to the world of Johnes!!

Franklin, Ct  |  August, 29, 2012 at 12:40 PM

Im am not group feeding my calves but I have increased the amount of milk my calves are drinking from a gallon a day to two gallons a day right from the pipeline and my calves are doing really well on it

Maine  |  August, 30, 2012 at 06:27 AM

We are using a 28/20 land o lakes MR. This is carried over from our old supply, though we'd like to start using a 25 or 26/20. Calves are eating between 8-12 qts per day, depending on age. Our feeder is a home made insulated box that holds a recycled 55 gal drum. The one wall of the box is inside the pen and has three nipples. We put a max of 8 calves in each pen. The box has a built in agitator, and a heater for the winter time. We use peach teats. Clear vinyl tubing and check valves are used to connect to the nipple and extend to the bottom of the barrel. We break it down once per week and wash the milk contact parts. MR is mixed in a seperate mixing vat and acidified there (we have a "milk taxi") and where it is MR we can feed it immediately. We acidify down to pH 4.4. Don't go above 4.5 or below 4.0. Above allows for bacterial growth, and below the calves won't eat it well. The MR is never warm even when mixing. We keep it below 70 degrees - above that and the acid will cause the milk to seperate out more. The calves eat it well- the milk never has a chance to "cool", so it isn't an issue. The box is on a thermostat, so it will keep the milk at about 60-70 degrees through the winter. The MR in the barrel needs to be agitated at least 3 times per day once fed out. We mix enough to go through 2-3 days free-choice feeding. We allow the calves to drink down all of the milk before adding more to keep the supply fresh. Once they reach 35-45 days of age, we begin limit feeding to encourage starter intake. That has worked well for us and weaning takes 1-2 weeks depending on the group of calves. We stop refilling once they eat 2 lbs of starter per calf, per day.

Jim Mattox (DeLaval)    
Vernon Hills, IL  |  September, 04, 2012 at 09:16 PM

They don't use formaldehyde. They use formic acid. See the link posted here. I thought the same thing when I first heard this

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