Border Remains Closed: Sterile Fly Production Facility Groundbreaking Next Step in Screwworm Fight

USDA officially broke ground on a $750 million sterile fly production facility Friday in Edinburg, Texas, marking a major escalation in the fight against the New World screwworm (NWS). Located at Moore Air Base, this facility will provide the U.S. with a domestic supply of sterile flies — up to 300 million per week — to protect livestock, wildlife and the national food supply chain from the invasive parasite.

During the groundbreaking ceremony, Agriculture Secretary Brooke Rollins said she did not have an announcement about the reopening of the U.S.-Mexico border. On Wednesday, a report from a state official in Mexico incorrectly claimed that USDA has set a date to resume livestock imports from Mexico. According to Rollins and an USDA APHIS social media post, the claim is not accurate.

“Every day we are analyzing,” she says. “We’ve never been in a better position than we are in today, to a path. Now, I want to be very clear: New World screwworm is only about 200 miles from this border, so there will not be a port opening in Texas until it is significantly pushed back. But New World screwworm is roughly around 800 miles from the Douglas, Ariz., port and the two ports in New Mexico. So, we are looking every day to make sure we are protecting our livestock and national security.”

Rollins did announce she will be at the Douglas port next Friday, April 24, taking a firsthand look at that border crossing.

How Close Is NWS to the U.S.?

As of April 16, Mexico reports 1,300 active NWS cases in animals, with 746 cases in bovine. The latest case status map shows two active cases in the Nuevo León area, approximately 90 miles from the Texas border. The most recent case was a 7-day-old calf. On April 10, there was a canine located in the municipality of Monterrey also in Nuevo León. Along the coast south of Brownsville, in the state of Tamaulipas, there are multiple cases reported in the last week in young bovine.

USDA continues to distribute sterile flies in those NWS hot zones.

How Does Sterile Fly Production Stop Screwworm?

A sterile fly production facility plays a crucial role in NWS prevention and response. In a biosecure environment, NWS flies are raised and sterilized using irradiation before being released in targeted areas. Because female screwworm flies mate only once, mating with sterile males results in eggs that do not hatch. Sterile insect technique, paired with surveillance, animal movement restrictions, and education and outreach, has been the foundation of successful NWS eradication efforts for decades.

“Breaking ground on this facility marks a major investment in safeguarding America’s livestock and the producers who feed this nation. This puts NWS sterile fly production in American hands, so we do not have to rely on other countries for the best offensive measure to push screwworm away from our borders,” Rollins says. “The New World screwworm threatens the health of our herds, the stability of rural economies, and the resilience of our supply chain. President Trump and his entire cabinet is committed to leveraging every resource necessary to contain this pest, protect American agriculture, and ensure the long-term security of our food supply chain.”

Rollins was at Moore Air Base Feb. 9 for a grand opening of a sterile fly dispersal facility at the same location. This facility expanded USDA’s ability to disperse sterile flies along the border and into the U.S., if necessary.

What is the Timeline for the Edinburg Facility?

“Once operational, this facility will initially produce an additional 100 million sterile flies per week in phase one, but eventually, when we get to Stage 2, which will be the end of 2028, we’ll be at 300 million sterile flies. When you combine that with all of the other flies that are being produced, that moves us from containment to eradication,” Rollins emphasizes.

Also at the groundbreaking was Lt. Gen. William H. “Butch” Graham, U.S. Army Corps of Engineers (USACE) commanding general.

“Our mission at USACE is to deliver engineering solutions, with our partners, to secure our nation, strengthen our economy, and reduce disaster risk,” Graham says. “That’s why we’re proud to deliver an engineering solution to the New World Screwworm, which represents a direct threat to our nation’s livestock, our food security and our economy. This new, modern facility is the critical infrastructure we need to secure a defensive line against the New World screwworm for generations to come.”

The new facility is being built with an aggressive timeline designed to quickly expand the nation’s sterile fly production capacity:

• Initial operational capability targeted for November 2027, reaching production of 100 million sterile flies per week.
• Construction continues immediately beyond initial operations to scale full production capacity to 300 million sterile flies per week.
• USDA and USACE have slashed red tape, securing expedited procurement, and eliminating other barriers.
• Together, USDA and USACE will oversee installation and commissioning of specialized systems that will make this facility operable on time, delivering the critical sterile flies we need to continue to defeat this pest.

Why is Domestic Fly Production Important for U.S. Agriculture?

This new state-of-the-art facility will complement USDA’s ongoing production of 100 million sterile flies per week at the Panama-based COPEG facility. USDA has also invested $21 million to support modernization of a facility in Metapa, Mexico, expected to be operational in summer 2026.

According to a USDA press release: “Once fully operational, this expanded production network will provide the speed, scale, and domestic capability needed to rapidly counter any NWS threat — reducing risks to producers, protecting animal health, and strengthening the resilience of America’s livestock industry.”

Read more about why the border is closed and its impact:
The 1.1 Million Head Gap: Analyzing the Impact of the U.S.-Mexico Border Closure
Should Beef Producers Be Concerned About Potential Phased Reopening of U.S.-Mexico Border?
From Lawsuits to Screwworms: Policy Uncertainty Rolls Downhill to Producers